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Once again, he seems firm that only 5 more are planned. I don't see us getting any bonus characters until the end of the pass on the slim chance we even do get more.
Well, he did say "at least"; which does give some hope for some more DLC characters, as unlikely as it may be.
Extremely credible people have leaked Mii costumes months and months ago that we haven't seen yet, alongside some we have. The only way this is possible is if the Mii costumes are worked on well in advance. There is literally zero reason to not have your playtesters test out Mii costumes you have sitting there waiting for release, especially if they aren't doing anything else.
There's a difference in saying that ____ will be a mii costume in Smash, and actual providing full blown video evidence of that mii costume in a nearly completed state over a year earlier. As far as I can tell, no extremely credible leaker provided video footage nearly a year in advance. It's like I said, I'd be more inclined to believe Cacomallow is real now
if it was just a name in a otherwise accurate list, rather than a video leak that got no takedowns from Nintendo.
And while I have 0 idea of the playtesting process, it seems pretty stupid to playtest so far in advance in a game that is as secretive as Smash. The reason for
not playtesting top secret DLC content
is to prevent it from leaking nearly a year early. Besides going by your logic, playtesters have likely already covered everything up to FP 11 at this point (at least in terms of mii costumes), how bad would it be if someone managed to leak a ton of that stuff out. Would Nintendo do nothing, like they did with Cacomallow (if it was real)? On top of that, the Smash playtesters likely aren't struggling with things to do to the point where they're able to playtest content coming 4+ waves in advance. There are other, non-DLC related content that they could always playtest such as balance changes.
There may have been mii leaks far in advance in terms of base game, but DLC is a completely different story in terms of protecting leaking. I just can't see how Nintendo could be so careless about their security that a playtester manages to leak
several seconds of relatively good footage of content coming a year in advance. These things happen, obviously, but this a pretty colossal error on their part. They haven't bothered taking down the footage either, which is definitely out of character for them to do, especially if they relate to upcoming DLC fighters.